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Engineer the factory before you build it

We design, simulate and validate manufacturing processes before a single asset is purchased: factory engineering, automation, tooling and Industry 4.0 delivered by one accountable team.

// 01 — Overview

Engineering the Factory

Before It Exists

OMC GROUP helps manufacturers reduce risk, increase productivity, and optimize investments through advanced virtual manufacturing solutions.

Our multidisciplinary engineering team develops and validates manufacturing concepts before physical implementation, helping organizations:

“Transformamos desafios em engenharia de alto desempenho.”

OMC GROUP

// 02 — Our capabilities

Six disciplines, one integrated

engineering team

────

Discipline 01

Manufacturing Process Design

  • Production line design
  • Line balancing
  • Process optimization
  • Capacity analysis

Discipline 02

Factory Engineering

  • Digital factory creation
  • 3D plant layout development
  • Facility planning
  • Workflow optimization

Discipline 03

Tooling & Equipment Development

  • Welding fixtures
  • Assembly fixtures
  • Production equipment
  • Custom manufacturing solutions

Discipline 04

Industrial Automation

  • Welding fixtures
  • Assembly fixtures
  • Production equipment
  • Custom manufacturing solutions

Discipline 05

Industry 4.0

  • Welding fixtures
  • Assembly fixtures
  • Production equipment
  • Custom manufacturing solutions

Discipline 06

Program Management

  • Welding fixtures
  • Assembly fixtures
  • Production equipment
  • Custom manufacturing solutions

// 03 — Service Benefits

Measurable gains, validated

before investment

────

Indicative ranges based on OMC GROUP virtual manufacturing programs. Actual results are modeled for each plant during the technical assessment.

0 %
Productivity Improvement
Productivity Improvement 20%
0 %
Faster Employee Onboarding
40%
0 %
Reduced Operational Costs
Reduced Operational Costs 18%
0 %
Increased Manufacturing Quality
Increased Manufacturing Quality 30%
0 %
Improved Process Standardization
Improved Process Standardization 100%
0 %
Reduced Investment Risk
Reduced Investment Risk 25%

// 04 — How we work

From concept to production launch

01

Assess

We map current processes, capacity constraints and investment targets with your team.

02

Model

Concepts, layouts and cycle times are built as a digital factory and tested virtually.

03

Validate

Concepts, layouts and cycle times are built as a digital factory and tested virtually.

04

Industrialize

Tooling, automation and digital instructions are deployed with launch support on the floor.

// 05 — Why OMC

A Different Approach to Manufacturing Engineering

Most suppliers cover one slice of the problem. OMC GROUP combines five disciplines under a single accountable team, so the product, the process and the plant are engineered together, not reconciled after the fact.

01 •  Product Engineering

02 • Manufacturing Expertise

03 • Automation Knowledge

04 • Plant Engineering

05 • Simulation Technologies

Experience across industries

Global delivery from engineering hubs in the United States and Brazil, with projects completed in more than 10 countries.

Ethics, credibility and technical excellence, the values that have guided OMC GROUP for over 20 years.

// 06 — Technical assessment

Ready to reduce risk and optimize investments in your production?

Connect your virtual manufacturing operation to the elite arm of industrial technology and book a technical architecture session with our R&D Center engineers.

Request a diagnosis

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